+91 77 2202 7005 info@jendamark.in

Catalytic Converter Assembly Systems

Adaptive canning has become a watchword in the automotive industry as OEMs require increasingly complex catalytic converters to comply with the emission control regulations in different markets. Jendamark has developed a range of flexible, automated assembly solutions to help customers keep pace with the changing demands.

Canning Lines
End-of-Line Assembly

Canning Lines

Standard Canning Modules

Jendamark’s range of standard canning modules can be configured in various ways on a production line to create a customised canning solution that meets the customer’s exact specifications.

Jendamark’s standardised canning machines can easily be arranged to form manual, semi-auto or fully automated canning lines. Whether the process is GBD or non-GBD controlled, post sizing (soft stuff) or pre-sizing (hard stuff), Jendamark has a solution. Our machines are proven in industry and cater for both passenger and commercial vehicle ranges.

Economy Canning Modules

For customers seeking a simplified, cost-effective canning solution, Jendamark’s Econo line delivers a general option where less flexibility is required. Multiple modules are combined in a standard configuration and mounted on a single base plate.

Machine offerings in this range include the Econo Shrinker and the new Econo Measuring Machine.

Facilities

Mat Weighing

Auto Stuffing Press

 

Passenger Vehicle

  • Servo mat sorting and transfer facility with 2 or 4 mat cartridges
  • Mat scale with transfer to wrapper
  • 3-5 position mat buffer
  • Offline auto wrapper with transfer to press
  • Servo stuffing press
  • Auto can rotation (option)
  

Commercial Vehicle

  • Servo mat sorting and transfer facility with 4 mat cartridges
  • Mat scale with transfer to wrapper
  • 3-5 position mat buffer
  • Offline auto wrapper with transfer to press
  • Servo stuffing press
  • Auto can rotation (option)
Wrapping

Auto Stuffing Press

 

Passenger Vehicle

  • Servo mat sorting and transfer facility with 2 or 4 mat cartridges
  • Mat scale with transfer to wrapper
  • 3-5 position mat buffer
  • Offline auto wrapper with transfer to press
  • Servo stuffing press
  • Auto can rotation (option)
  

Commercial Vehicle

  • Servo mat sorting and transfer facility with 4 mat cartridges
  • Mat scale with transfer to wrapper
  • 3-5 position mat buffer
  • Offline auto wrapper with transfer to press
  • Servo stuffing press
  • Auto can rotation (option)
Mono Measuring

Measuring Machine

 

Measuring Machine (Manual)

  • High speed laser, mounted on servo vertical axis

  • Servo turntable

  • Beckhoff Industrial PC with Labview application

  • Gigabit ethernet camera to read and determine position of mono face code

  • Best fit GBD and local gap measurement

  • Label printer

  

Measuring Machine (Automatic)

  • Simplified design

  • High speed laser, mounted on servo vertical axis

  • Servo turntable

  • Beckhoff Industrial PC with Labview application

  • Gigabit ethernet camera to read and determine position of mono face code (optional)

  • Best fit GBD measurement and local gap (optional)
Can Orientation

Can Orientation Machine

  

Can Orientation Machine (Automatic Cells)

  • Can orientation on weld seam or can feature

  • Sensor chosen based on required orientation feature on can

  • Servo driven turntable

  • Lighting can be added if required

  • Part in place sensing

  • Pneumatic 3-axis pick and place system to fetch cans from conveyor and place parts on orientation table
Stuffing

Auto Stuffing Press

 

Passenger Vehicle

  • Servo mat sorting and transfer facility with 2 or 4 mat cartridges
  • Mat scale with transfer to wrapper
  • 3-5 position mat buffer
  • Offline auto wrapper with transfer to press
  • Servo stuffing press
  • Auto can rotation (option)
  

Commercial Vehicle

  • Servo mat sorting and transfer facility with 4 mat cartridges
  • Mat scale with transfer to wrapper
  • 3-5 position mat buffer
  • Offline auto wrapper with transfer to press
  • Servo stuffing press
  • Auto can rotation (option)
End Can Forming

Forming Machines

Passenger Vehicle

  • Servo roller/ball screw actuation

  • Part handling with/without part  rotation or robot handling

Machine Types Include:

  • End form up

  • End form down

  • Expansion

  • Hole piercing

Commercial Vehicle

  • Servo roller/ball screw actuation

  • Part handling with/without part  rotation or robot handling

Machine Types Include:

  • End form up

  • End form down

  • Expansion

  • Hole piercing

Double Shrinking Machine

  • Servo roller/ball screw actuation

  • Part handling with/without part  rotation or robot handling
Can Expansion

Forming Machines

Passenger Vehicle

  • Servo roller/ball screw actuation

  • Part handling with/without part  rotation or robot handling

Machine Types Include:

  • End form up

  • End form down

  • Expansion

  • Hole piercing

Commercial Vehicle

  • Servo roller/ball screw actuation

  • Part handling with/without part  rotation or robot handling

Machine Types Include:

  • End form up

  • End form down

  • Expansion

  • Hole piercing

Double Shrinking Machine

  • Servo roller/ball screw actuation

  • Part handling with/without part  rotation or robot handling
Part Shrinking

Shrinking Machine


Passenger Vehicle

  • 12 tool segments
  • Servo roller screw drive mechanism
  • 12mm radial jaw movement
  • Part loading and auto eject facility
  • Linear motor and pneumatic arms to transfer part in and out of machine drum
  • Guarding and light curtains for use in manual lines


Commercial Vehicle

  • 16 tool segments
  • Servo roller screw drive mechanism
  • 12mm radial jaw movement
  • Part loading and auto eject facility
  • Servo controlled positioning inside the machine
  • 46 second auto tool change mechanism
GBD Measuring

Measuring Machines

 

Measuring Machine (Manual)

  • High speed laser, mounted on servo vertical axis

  • Servo turntable

  • Beckhoff Industrial PC with Labview application

  • Gigabit ethernet camera to read and determine position of mono face code

  • Best fit GBD and local gap measurement

  • Label printer

  

Measuring Machine (Automatic)

  • Simplified design

  • High speed laser, mounted on servo vertical axis

  • Servo turntable

  • Beckhoff Industrial PC with Labview application

  • Gigabit ethernet camera to read and determine position of mono face code (optional)

  • Best fit GBD measurement and local gap (optional)
Marking

Marking Machines

 

Passenger Vehicle

  • Pin marker on servo axis to cater for different part diameters
  • Fixed scanner for DMC verification (option to put this on stepper axis)
  • Pneumatic door with safety bump stop
  • Automatic weld seam detection
  

Passenger Vehicle

  • Two pin marking machine (Laser marking optional)

  • Push out test machine

  • Servo press ram

  • Force monitoring

  • Displacement monitoring

  • DMC verification scanner

  • 2 servo rack and pinion transfer units

  • Reject chute (with lockable cover)

  • Good parts chute

Commercial Vehicle

  • Laser or pin marking options
  • GBD Measuring machine
  • DMC verification scanner
  • 2 servo rack and pinion transfer units
  • Reject chute (with lockable cover)
  • Good parts chute

End-of-Line Assembly

Jendamark also offers end-of line assembly systems where the products that come off the canning lines are combined with other elements into a bigger assembly, ready for installation into the vehicle.

End-of-line assembly includes aspects such as testing, marking, gauging and checking to ensure that the finished product meets the highest quality standards.